Interview With Custom Knifemaker - CRATEX Abrasives
This article is part of Art of Knife Making series.
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Our guest is the custom knife maker - Kris Stevens from KS Bladeworks. We asked him 19 questions and this is what he told us. Enjoy this wonderful interview. If you want to find out more about Kris visit KS Bladework Instagram or YouTube Channel.
Welcome, Kris! And thanks for accepting to do interview with us. Could you please tell us a bit about yourself? How long have you been working as knifemaker? Can you let us know about your beginnings and KSBladeworks?
- I was born in Denver Co. and was moved out to San Diego Ca. in 1976 when I was a bit over a year old. Graduated from Valhalla High School in 1993. I have always loved knives and up until 2014 just thought it was just brands like Kershaw and Buck and such.
Now, How I got into making is a fun story in itself. Back in about 2007 or so my fiancé and I used to watch a lot of shopping network shows and one that we always made a point to watch was watches and Jim Skelton. So, every Sunday we would watch him showcase watches and became somewhat of a collector. Then one-day Jim said that he was moving on to something different and he was gone. A few years later I stumbled across his YouTube channel and found he was now reviewing top end knives so of course I was interested. After watching his reviews, I would read some comments and start to follow some of the makers.
Gavko and Jesse Jarosz really got me to want to make a blade. So, one Saturday (March 2014) I bought a CHEEP Harbor Freight 4-36 grinder, went to Home Depot and grabbed a piece of oak and a bar of carbon steel and made my first fixed blade Even though I couldn’t heat treat it HA-HA. THEN I found Instagram after Jim, Mikel and Jesse were talking about it on YT and created an account and posted it. For the longest time I had less than 100 followers. That was until I figured out what hashtags were! I got into making knives wanting to make a folding knife (frame lock). That is where it started. I posted the builds and not just finished products. And people loved that. Not just a pretty piece but the process of what it takes to get to a pretty piece!
Then the orders started, and it scared me a bit. So, I started making customs from a sketch that I would send to a customer and update throughout the entire process. Had to close my books and now I only make when I like to and post for sale. I never went full time even though people asked ma all the time when I was. This is my hobby, I felt/feel that if I went full time it would feel like work and I would lose the enjoyment. I have a 6-5 job and this hobby is relaxing to me.
Can you describe your day on the job as a knife maker? Or your typical work week if more suitable?
- Like I said above, this is a hobby for me, I build when I like. Sometimes I get so far in the Zone that I’d be up until 2-3 AM and then go back to the day job at 6 am. My shop is at home, so I could be watching TV and get an idea and BOOM! OUT TO THE SHOP! Weekends for me are for knife making mostly. I draw out my design and research to ensure that I’m not copying someone’s design and then lay out my materials. Choose my blade stock, handle materials, pivots and hardware and get to cutting. Then I got my mill. This just made thing SO much better and tolerances where I wanted them. Also got into making titanium tings and other goodies. I would have a piece of scrap left over from making a knife and make a ring and post it. Then I would get orders for those.
What's the last knife making project that you did that was especially challenging?
- My favorite knife I did (And totally jumped into that way early in making) was a Damascus/titanium liner lock, 34 individual hand-made pieces that had to fit together perfectly so it would work. I did a final assembly video on my YouTube channel. Everyone loved that knife. (Actually have another one in the works now).
Do you make knifes by stock removal or forging? How do you choose steel for new project?
- I use the stock removal method. I get asked if I will ever forge a knife. I really don’t think I will at this point. Maybe when I retire. For steels I generally use AEB-L stainless steel or carbon Damascus. In choosing, I see what makers are using and how steels work and heat treat.
You make folding knives as well. Are they harder to make then knives with fixed blade? Why?
- I do. Folding knives are much harder to make than fixed blades, not knocking fixed blades in any way but they weren’t challenging enough for me. And there are a ton of fixed makers that build an awesome fixed blade! Reasons why a folder is more difficult to make is… Everything has to be precise, square and centered for it to function correctly. This comes down to good tooling, materials and finishing. I started with cheap tools abrasives and fought builds all the time trying to get them to work. Once I stepped up the tool game it was like day and night (Talking about minimizing process times with quality belts and good drill bits and endmills. Everything just started to fall together and it became easy to make a folding knife for me.
What is single the most important step when making a knife?
- Do your homework! Watch and follow makers that post builds and videos to see how things are done. Be able to vision what you want the finished product to be.
Do you find anything annoying or do you hate something in knifemaking?
- Not at all. Well I shouldn’t say that. Don’t bite off more than you can chew… I took on a large run of micro frame lock folders too early in the game and it almost turned me away from making completely.
What tools are essential in your shop? Belt grinder, heat-treating oven, etc.?
- This is a deep question. But the most important for most is a good grinder. Be it a 2-72 or a 1-30, Everyone has their own niche and work with what is comfortable for them. A good sturdy drill-press and quality bits. And yes, a heat treat oven for me. Most send their blades out for heat treat and that is great but for one-off’s, I keep it all in-house. I LOVE my mill and lathe. I can make parts that I no longer need to search for and buy.
What are the most important factors to become a successful knifemaker? Do you have any advice for those who just started as knifemakers and want to achieve great career in this field?
- I would say stay humble and do what you love. There are a lot of great makers that would offer to call and talk to a new maker and give advice. I have done that several times and makes the knife community that much tighter and builds great friendships. Don’t go into a build thinking it’s crap! Everyone starts somewhere, and this is just the beginning. Take criticism with a grain of salt. Make what you like and build from there. You will always improve with practice.
What type of abrasives except sending belts for belt grinder you use in your shop: rubber wheels, points, cones, etc.? Please describe purpose of use: blade or handles polishing, blade grinding, finishing, cutting metal, blade mirror polishing, etc. Why do you need abrasives and in what phases do you use them?
- Not a whole lot actually. I use my belts for almost every process. CRATEX points, cones and sticks come in for the finishing processes. Cones for polishing reamed holes. Sticks for engine turning the inside of the frames. I do use a buffer with a loose wheel and compound for mirror polishing my Damascus for a better etch after heat treating as well as to polish handle scales.
Depending on application and abrasive shape, what size (diameter) and grit type are mostly used by knifemakers?
- The most common for me are 36, 60, 80, 120, 240, 400, 600 and 1000 grits. 36 to rip the steels down to profile quickly. And then step up from there to remove the previous grind lines.
How did you learn about CRATEX products? Official website, forum/blog, recommended by another knife maker?
- I found you on the explore page on Instagram.
When did you start using CRATEX abrasives in your shop?
- You were the ONLY one that offered individual pieces. I had never used them before due to the fact that everyone made you purchase an entire kit. I didn’t want to invest into something like that if I wasn’t going to like it. You provided the opportunity for me to try it!
Why did you choose our products instead of some other manufacturer?
- As stated above. You were the only manufacture that I could find that offered smaller (individual) purchases.
What do you like the most?
- Quality & Material
- Price
- Customer service
- Other
- All the above! The quality is great. The material lasts. Pricing is awesome and the customer service is wonderful, Easy to talk to and turnaround times are great.
Is there anything we could do to make you a more satisfied customer? (product improvement/online store/website/other)
- I wouldn’t change a thing. For me it was a great experience.
Would you recommend CRATEX products to others, and if yes, how would the recommendation sound?
- Definitely!!! “Have you tried engine turning your parts? Check out the CRATEX website! You can order only the items you want to try for a great price and not be forced to buy full high dollar kits”
What would you Google to find a business like CRATEX online?
- I originally Googled looking for other sites but all wanted to sell me 50 pieces or more or full sets.
Do you have any questions for us?
- At the moment, I do not. So far you guys are great and love the products and support.